SENSERT® Remote Process Monitoring and Cloud-Based Sensor Monitoring

SENSERT® from ATC Diversified Electronics is a remote, cloud-based process monitoring and alert system designed to provide real-time visibility into industrial operating conditions. SENSERT can monitor compatible sensors for measurements such as temperature, humidity, vibration, pressure, and other process parameters, allowing users to review data remotely and receive alerts when configured thresholds are exceeded.

Sensors can be hardwired directly to the SENSERT Base Unit or connected remotely through SENSERT Remote I/O. Remote I/O units transmit sensor data back to the Base Unit using Bluetooth Mesh, helping extend monitoring to equipment or measurement points located away from the primary control panel.

Users can configure high and low thresholds, custom alerts, and notifications through the SENSERT Mobile App or Web Portal. A single Base Unit can communicate with up to five Remote I/O units, supporting scalable monitoring across multiple industrial assets or process locations.

Why Use SENSERT® for Remote Process Monitoring?

Real-Time Process Visibility: SENSERT monitors connected sensor data so users can review changing process conditions without being physically located at the monitored equipment.

Customizable Alerts: Individual channels can be configured with high and low threshold values and custom alert conditions.

Mobile and Web Access: Sensor information and alerts can be accessed through the SENSERT Mobile App or Web Portal.

Hardwired or Wireless Sensor Deployment: Compatible sensors can connect directly to the Base Unit or through SENSERT Remote I/O for greater installation flexibility.

Bluetooth Mesh Communication: Remote I/O devices communicate sensor information wirelessly to the Base Unit through Bluetooth Mesh.

Expandable Monitoring: Up to five SENSERT Remote I/O units can be linked to one Base Unit, allowing additional sensor locations to be incorporated into the system.

Multiple Process Measurements: SENSERT can be used with compatible sensors for temperature, humidity, vibration, pressure, and other industrial measurements.

SENSERT® Base Unit

The SENSERT Base Unit is the central component of the SENSERT remote monitoring system. Compatible sensors can be hardwired directly to the Base Unit, while wireless measurements can be received from SENSERT Remote I/O devices.

Sensor data is monitored in real time and made available through the SENSERT cloud platform. Users can configure alerts through the Mobile App or Web Portal, including high and low threshold values for individual channels and custom notification conditions.

The Base Unit can communicate with up to five SENSERT Remote I/O units, providing a central point for collecting process data from multiple distributed sensing locations.

SENSERT® Remote I/O for Wireless Sensor Monitoring

The SENSERT Remote I/O allows compatible sensors located away from the Base Unit to become part of the same remote monitoring system. Sensors connect to the Remote I/O, which then sends the data to the Base Unit using Bluetooth Mesh.

This architecture can reduce the need to route sensor wiring all the way back to the primary Base Unit when the monitored asset is located elsewhere in the facility or process area.

Up to five Remote I/O units can be associated with one Base Unit, helping expand the monitoring system as additional sensors or equipment are added.

Monitor Temperature, Pressure, Vibration, Humidity and More

SENSERT is designed to work with a range of compatible industrial sensors and instruments. ATC specifically identifies temperature, humidity, vibration, and pressure as process measurements that can be monitored through the system.

Because the monitoring system is sensor-driven, the specific measurement capability depends on the sensor or instrument connected to the selected SENSERT input. Sensor electrical compatibility and measurement range should be confirmed when configuring the system.

Customizable Process Alerts and Threshold Monitoring

SENSERT allows users to configure individual sensor channels with high and low threshold values. When the monitored condition reaches a configured alert point, SENSERT can generate a notification through the monitoring platform.

Customizable thresholds allow alerts to be based on the operating limits that matter to the specific process rather than relying on one fixed alert value for every application.

Remote Monitoring of Existing Industrial Equipment

SENSERT can also be used to add remote visibility to compatible existing ATC Diversified Electronics products and other equipment. By monitoring a device output or compatible process signal, the system can track operating states, record activity over time, and trigger alerts based on selected conditions.

ATC has demonstrated SENSERT with equipment including phase monitors, liquid-level controls, timers, and other industrial control products, allowing users to add remote data visibility without necessarily replacing the underlying control device.

SENSERT® for Water and Wastewater Monitoring

Remote process monitoring can be particularly useful in water and wastewater systems, where pumps, lift stations, tanks, control panels, and treatment equipment may be distributed across multiple locations.

SENSERT can be used with compatible sensors or control outputs to provide remote visibility into selected operating conditions, helping personnel review process information without requiring continuous on-site observation.

SENSERT® for Manufacturing and Industrial Processes

SENSERT can also support remote monitoring in manufacturing, packaging, agriculture, equipment monitoring, and other industrial processes. The system can collect measurements from compatible sensors and provide a central cloud-based view of monitored conditions.

Applications should be configured around the actual measurement required, the sensor being used, alarm thresholds, wireless coverage, process environment, and desired notification strategy.

SenseConnect™ Cloud-Connected Remote Monitoring

SenseConnect™ is ATC's upcoming cloud-connected remote monitoring platform. ATC currently identifies the product as Coming Soon.

SenseConnect is designed to connect standard industrial sensors and instruments for measurements including temperature, pressure, flow, vibration, current, and other process variables. Planned features include real-time alerts, cloud-based data, M12 sensor connections, hardwired or wireless Remote I/O, support for up to five Remote I/O devices per Base Unit, an IP67 UL508A panel, and an optional 7-inch HMI.

Choose the Right Remote Monitoring Configuration

Selecting the right remote process monitoring system starts with the conditions that need to be measured. Consider sensor type, input compatibility, number and location of sensing points, whether hardwired or wireless connections are appropriate, threshold requirements, cloud access, notification preferences, and environmental conditions.

Use the SENSERT Base Unit as the central monitoring platform and add SENSERT Remote I/O where sensors need to be deployed away from the Base Unit. SenseConnect should be evaluated separately as information becomes available for the upcoming platform.